Failure Modes in Gears. Causes of failure of gears. Gears The fatigue in the gears induces the formation of cracks in the root of the gear tooth which propagates with each rotational cycle of the gear and ultimately leads to the failure of the gear tooth. Pitting: This is a major cause of gear failure accounting for nearly 60% of the gear failures. Pitting is the formation of craters on the gear tooth
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